全球首次完整落地:杜尔为 CEER 建造未来涂装车间

Dürr is building an innovative and sustainable paint shop for CEER, the first Saudi automotive company and Saudi-born EV brand. The order was placed back

Dürr is building an innovative and sustainable paint shop for CEER, the first Saudi automotive company and Saudi-born EV brand. The order was placed back in 2023, and the project is currently in the commissioning phase. AGVs will transport car bodies flexibly between stations based on demand in the modular system. The latest application technology paints the interiors and exteriors of electric vehicles in the same box. In addition, there will be box for fully automatic two-tone application without overspray. High-tech and sustainability go hand in hand. Dürr supplies the latest generation of ovens which, combined with electric exhaust air purification systems, save energy and reduces COemissions. The new facility will be one of the most advanced painting factory in the automotive world.

杜尔正在为沙特首个本土电动汽车品牌CEER,打造一座兼具创新、可持续的涂装车间。项目于2023年签订目前已进入调试阶段。车间采用模块化系统,借助自动导引车(AGVs),可灵活转运车身至各工作喷涂工艺上采用最新一代应用技术在同一喷房内完成电动车车身内外表面涂装,配备独立的全自动双色喷房,实现无过喷喷涂。

高科技与可持续发展相辅相成。杜尔为此引入新一代烘房,并结合电驱动废气净化系统,大幅降低了能耗与二氧化碳排放。项目落成后,这座全新的涂装车间将成为全球汽车行业最先进的涂装生产线之一。

For the first time, Dürr is fully implementing its Paint Shop of the Future concept at CEER. The modular design includes the latest innovations to drive complete automation. The plant uses digital solutions from Dürr’s DXQ product family to reduce downtime and greatly improve systems’ efficiency. The new system at CEER Manufacturing Complex located in the King Abdullah Economic City will begin production in the fourth quarter of 2026.

CEER项目是杜尔未来涂装车间理念的首次完整实践。车间采用模块化设计,集成多项前沿技术,实现生产全流程自动化。依托杜尔DXQ产品系列,工厂能有效减少停机时间,大幅提升系统运行效率。项目位于阿卜杜拉国王经济城内的CEER制造园区,计划于2026年第四季度投产。

Efficient high-tech products benefit the environment

高效科技赋能绿色生产

CEER relies on Dürr's new generation of ovens. The EcoInCure heats the body from the inside to reach massive body components more directly. This is particularly advantageous for electric vehicles, as they require – among other things – well reinforced rocker panels to protect their batteries in the event of a side impact while simultaneously preventing overheating in thinner parts of the body shell. This drying method is more environmentally friendly, reducing the required heating process time for the body is by up to 30% compared to conventional systems. An Oxi.X RV from Dürr CTS cleans exhaust air from the oven using the principle of regenerative thermal oxidation (RTO). The oxidation reactions, which purify the process exhaust, occur entirely within the heat exchange media. Since the system operates using electricity, there is no open flame and therefore none of the unwanted by-products of flame combustion.

在绿色生产方面,CEER采用了杜尔新一代EcoInCure烘房。该技术的关键在于直接从车身内部加热,从而对大型部件实现更精准、均匀的烘干。这对电动汽车尤为重要——电动车需打造牢固的侧围门槛梁,以在侧面碰撞时保护电池。EcoInCure烘房既能确保此类部件周围油漆充分受热固化,又可有效防止车身其他薄壁区域过热,满足不同类型需求。此外,EcoInCure更加环保,与传统系统相比,可将车身加热时间缩短高达30%。

在废气处理环节,车间配备了杜尔清洁技术提供的Oxi.X RV系统。该设备基于蓄热式热氧化(RTO)原理净化烘房废气,氧化反应完全在换热介质内部进行。其纯电驱动设计,杜绝了明火及由此可能产生的有害副产物。

Another notable feature is Dürr’s EcoPaintJet Pro, an award-winning overspray-free painting system. CEER can utilize this to offer its customers cars with a two-tone paint finish. The EcoPaintJet Pro technology marries customer-specific product design with automated production. Bodies can be painted with two contrasting colors simultaneously, reducing paint consumption and eliminating plastic waste since the EcoPaintJet Pro does not require masking with adhesive tape. The system can also paint complex patterns such as lettering and logos.

车间的另一大亮点是采用了杜尔屡获殊荣的 EcoPaintJet Pro 无过喷喷涂系统。该系统融合了定制化需求与自动化生产,可同步为车身喷涂两种对比色。不仅显著减少了涂料消耗,还因无需使用遮蔽胶带,杜绝了相关的塑料废弃物。借此,CEER能够为客户提供双色车漆涂装服务。此外,EcoPaintJet Pro还能精准地喷涂字母、徽标等复杂图案,进一步拓展了设计可能性。

“Innovation is a key driver of performance and sustainability in vehicle production. The paint shop of the future will deliver great flexibility, energy and paint efficiency, and exciting premium vehicle paint finishes,” said Dr. Lars Friedrich, CEO of Dürr Systems AG. “We are pleased to have the opportunity to partner with CEER to create one of the most modern car production lines in the world.”

“创新,是提升汽车制造性能与实现可持续发展的关键驱动力。未来涂装车间将在高度灵活、节能降耗和涂料高效利用的基础上,呈现卓越的高端漆面效果。” 杜尔系统股份公司首席执行官Lars Friedrich表示:“我们很高兴能与CEER合作,共同打造全球最先进的汽车生产线之一。"

Flexible box concept instead of rigid painting lines

柔性喷房替代刚性涂装生产线

CEER can swiftly incorporate new models and easily scale production capacity with the paint shop of the future. The key lies in implementing a modular concept, where flexible EcoProBooth boxes replace traditional lines with their rigid cycle times. In the box concept, the robots paint the interior and exterior of the car bodies in just one box. The new universal atomizer from the EcoBell4 Pro series meets the highest painting quality standards. Dürr’s EcoProFleet AGVs are constantly in motion and flexibly transport bodies between workstations and the high-bay warehouse based on demand. DXQlogistics.control, Dürr’s tailored software solution for the AGVs’ control logic, controls material flow digitally following work deck utilization, equipment, and availability.

未来涂装车间的设计理念,赋予CEER快速推出新车型和灵活扩展产能的显著优势。其关键在于模块化设计的应用——车间采用柔性的EcoProBooth喷房,取代传统固定节拍的流水线生产模式。在这种模块化概念下,机器人仅在一个喷房单元内即可完成车身的内外涂装。同时,车间配备了EcoBell4 Pro系列新型通用雾化器,可满足高质量涂装标准。

在物料转运环节,杜尔的EcoProFleet自动导引车(AGVs)系统持续高效运行,可根据实时生产需求,在各工作站与中央立体库之间灵活、智能地输送车身。配套的DXQlogistics.control软件解决方案,专为AGV控制逻辑定制,能基于工作站利用率、设备状态及可用性等关键数据,实现对物料流的数字化精准管控。

Smart factory due to DXQ software

DXQ 软件赋能智能工厂建设

Digital solutions from Dürr's DXQ product family turn CEER's paint shop into an intelligent factory. The DXQcontrol modular solution is an innovative manufacturing operations management (MOM) system with a microservices architecture that delivers a high level of flexibility and consistency. The MOM comprises over 50 functionalities for manufacturing planning, execution, control, monitoring, optimization, and predictive analysis. DXQanalyze provides information based on specific systems and uses, enabling it, for example, to forecast the remaining service life of system components or to establish links between quality results and machining processes, taking transparency about the operating behavior of machines and systems to a whole new level.

杜尔DXQ产品家族的数字化解决方案,助力CEER涂装车间全面升级为智能工厂。其中,创新的模块化制造运营管理(MOM)系统DXQcontrol,采用微服务架构,兼具高灵活性与一致性,囊括50余项功能,覆盖从制造规划、生产执行、过程控制,到实时监控、持续优化与预测分析的全流程。而DXQanalyze则针对特定系统与使用场景提供精准信息支持。例如预测系统部件的剩余使用寿命,或建立质量结果与生产工艺之间的关联等,从而将设备运行状态的可视化水平提升至全新的高度。

“Our goal at CEER is to build a world-class manufacturing facility, setting new benchmark for efficiency and sustainability,” said James DeLuca, CEO of CEER. “This Paint Shop of the Future will place CEER at the forefront of automotive manufacturing innovation, allowing us to offer our customers in Saudi Arabia and the wider region a level of customization they have never seen before. The result will be a more environmentally friendly manufacturing process and the ability to offer customization in car colors, finishing, and intricate details that will excite the public.”

“CEER致力于打造世界级制造基地,在效率与可持续性方面树立全新标杆。”CEER首席执行官James DeLuca表示,“这座未来涂装车间将推动CEER走在汽车制造创新的前沿,为沙特阿拉伯乃至更广泛区域的客户提供前所未有的个性化定制体验。它不仅能实现更环保的生产流程,还可支持车身颜色、表面处理和细节设计的深度定制。这些全新的个性化体验,将为公众带来惊喜与期待。”

In autumn 2024, Dürr opened its subsidiary Dürr Systems Arabia LLC in Jeddah, Saudi Arabia, to further strengthen its customer relations in the region.

2024年秋季,杜尔在沙特阿拉伯吉达市成立了子公司——杜尔系统阿拉伯有限责任公司(Dürr Systems Arabia LLC),旨在进一步深化与该区域客户的合作关系。

Picture 1The CEER project is currently in the installation phase.

1:CEER未来涂装车间项目当前处于安装阶段。

 

 

Picture 2: State-of-the-art technology: Dürr’s paint shop of the future.

2:杜尔未来涂装车间展现前沿涂装技术集成方案。

Picture 3: The EcoPaintJet Pro paints a contrasting color fully automatically and without overspray.

3EcoPaintJet Pro无过喷喷涂系统可实现全自动对比色喷涂,并且无过喷。

Picture 4: CEER can quickly integrate new models and flexibly increase production capacity with the EcoProBooth box modular concept.

4依托EcoProBooth模块化喷房,CEER可快速推出新车型并灵活提升产能。

Picture 5: Dürr's EcoProFleet AGVs are constantly on the move and transport car bodies
flexibly as required.

5杜尔EcoProFleet自动导引车(AGV)持续运行,可根据生产需求灵活转运车身。

About Dürr

杜尔涂装系统工程(上海)有限公司是杜尔集团在华设立的全资子公司,自1995年成立以来,始终专注于涂装车间与总装系统的规划与建设。公司所在的杜尔中国园区位于上海市青浦区,园区内配备先进的前处理、电泳、喷涂、密封及涂胶等专业测试设施,可为客户提供全面的产品验证与测试服务;毗邻的生产车间则装备现代化制造与加工设备,专注于工艺装备的生产与集成。杜尔中国已建成覆盖全国的服务体系,深度融入本土产业生态,持续为客户提供高效专业的服务。依托本地化技术积累与资源优势,公司不仅负责统筹东南亚市场业务,更积极将在中国开发的技术方案推向全球。截至2024年,杜尔中国员工总数约达1,300名。

杜尔集团是机械与设备工程领域的全球知名企业,在自动化、数字化及能效技术领域具有突出专长。集团凭借其产品、系统与服务,为汽车制造、家具与木结构房屋生产、医疗及电子产品装配、电池制造等领域提供高效可持续的制造工艺。2024年杜尔集团实现销售额47亿欧元,在全球32个国家拥有约18,000名员工和130个业务据点。自2025年10月底环境技术事业部出售后,集团业务整合为三大事业部:

●汽车事业部:涂装技术、总装、检测加注技术

●工业自动化事业部:汽车零部件、医疗设备及消费品的装配测试系统,以及动平衡技术解决方案与电池电极涂覆系统

●木工事业部:木工行业机械设备

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